Manufacturing Processes

We complete almost all manufacturing processes within our facilities which means that "No compromise on quality of the instruments in any criteria". Following are some of the processes that are completed within the manufacturing plants.

Selection of Material:

We use raw material according to use of instruments. Being Blacksmith we know nature of material very well. We use fine quality material for best quality instruments. for example we need much hard material for cutting instruments than gripping instruments.

Forging:

The Company has its own forging section where Forgings for proper instruments/devices are made through Drop Forging Hammers by qualified & skilled workers using Dyes made of the best-quality D-2 Steel. The forgings later are put through the process of overall / ring trimming, and acid cleaning / pickling by those well versed in these processes.

Milling/Machining:

Our Milling / Machining section have best quality and imported Milling/Grinding Machines which are operated by the well-trained experts for good milling of the Scissors. ratchets, serration teeth, box cutting, and for all other related processes for ensuring exact perfection before filing. For this, top-quality imported cutters are used. The process of filing is carried out again by the trained professionals to ensure high standard of exactitude and precision.

Heat Treatment:

We have our own ( Vacuum Furnace ) Heat Treatmen, Department where qualified & trained staff are engaged to give treatment to instruments for furtherance of qua ity.

Electro-Polishing & Grinding:

The Electro-Polishing and the Grinding Departments are also manned by skilled & trained workmen using the imported chemicals and the grinding wneels to ensure the best-quality finish.

Tungsten Carbide:

Our T.0 Department is installed with the best-quality imported machinery being manned by the exceptionally well-trained experts using the German Technology.

Passivation:

Using the top-quality imported chemical in our Passivation Department we passivate and boil test each and every instrument before packing, subjecting every piece to 24-hour treatment, and if need to be re-passivation process so as to eliminate any chances of rusting / Ccrrosion etc.

Sandblasting:

For sandblasting our instruments, we use the machines as well as the best quality sandblasting material, which are operated by skilled & well trained operators.

Stamping/Etching:

The Stamping / Etching process is carried out by the soundly trained experts to match the world standards.